I removed a lot of stuffing from the midrange driver last night and that opened up nicely. I think it is just right now. No obvious ringing but a little bit of thickness. Good as it's gonna get. Quite beautiful actually.
The bass sounds good, no ringing, but extension is less than before, and softer than the midrange. So I need to remove some from the bottom of the bass horn (again,) to allow the full length of the horn to work to extend the bass as deep as possible. With the bottom of the horn stuffed full, the sound can't get in there and the bass extension is lost. Leaving a center path to the bottom unstuffed extends the bass while controlling ringing pretty well.
I am realizing that this is a horn speaker, so there will be a sonorous, bigger than life character to it. It is a beautiful sound, but not perfectly accurate. Sounds is fattened when amplified by the rear horn. Trying to make it a clean hifi speaker ruins the magic. So now after hearing it as hifi speaker I am backing off the damping to allow it to sing more, even though the tone is wettened enough to annoy an audiophile. The alternative is too dry for a music lover. Like any speaker, there is a compromise point in the damping between not enough and too much. Getting that correct is really important with a horn, and with horns this big the slightest change is audible and can make or break the speaker. Another aspect of the tuning is that the stuffing not only controls the ringing, but also the SPL. Since this speaker has two horns, the ringing must be controlled in each for different frequency ranges, but also the level balance between Mid and Bass also has to be right. Right now the mid is at optimal tone, and bass tone is good, but extension is limited and SPL too soft. So less stuffing will increase SPL and extension but the sound will become rounder and tonally less perfect, but more beautiful.
But it is soo much better now than the first listen, after half dozen changes to stuffing. One thing is good, my back doesn't hurt anymore from lifting these things, so I guess I needed some more back strength.
I want to weigh these speakers. I have a bathroom floor scale, but I can't lift the speaker and place it gently on the scale. Can I weigh the front edge while the rear edge is held up level to the front with some wood blocks, then do the same for the rear edge, then add the two weights together?